asked 136k views
0 votes
A genetically engineered strain of yeast is cultured in a bioreactor at 30°C for production of heterologous protein. The O2 requirement is 80 mmol/l/h, the critical O2 concentration is 0.004 mM and the 02 solubility in water is 8.05x10^-3 kg/m3. The solubility of O2 in the fermentation broth is estimated to be 10% lower than in water due to solute effects. a) What is the minimum mass transfer coefficient necessary to sustain this culture if the reactor is sparged with air at approx. 1 atm pressure? b) What mass transfer coefficient is required if pure 02 is used instead of air (which increases its solubility by a factor of 4.8)?

1 Answer

2 votes

a) The minimum mass transfer coefficient necessary to sustain this culture can be calculated using the equation:

kLa(C* - C)/H = Q/V

where kLa is the mass transfer coefficient, C* is the saturation concentration of oxygen in the liquid, C is the actual concentration of oxygen in the liquid, H is the Henry's law constant, Q is the gas flow rate, and V is the liquid volume.

Assuming a typical value of H = 0.03 mol/L·atm, and substituting the given values, we get:

kLa(0.004*0.9 - C)/0.03 = Q/V

where we have used 0.9 as an estimate of the solubility of O2 in the fermentation broth relative to water (i.e., 10% lower).

Solving for kLa, we get:

kLa = (Q/V)(0.004*0.9 - C)/0.03

The O2 requirement is given as 80 mmol/l/h, which is equivalent to 0.08 mol/L/h. Assuming a typical value of 21% O2 in air, and using the ideal gas law, we can calculate the gas flow rate required as:

Q = (0.21)(1 atm)(0.08 mol/L/h)(22.4 L/mol) = 3.53 L/h

Assuming a liquid volume of V = 1 L, and a critical dissolved O2 concentration of 0.004 mM, we can calculate the corresponding concentration of O2 in the gas phase as:

C = (0.004 mM)(0.8)/(8.05x10^-3 kg/m^3) = 0.396 mol/m^3

Substituting these values, we get:

kLa = (3.53/1)(0.004*0.9 - 0.396)/(0.03) = 1.24 h^-1

Therefore, the minimum mass transfer coefficient necessary to sustain this culture is approximately 1.24 h^-1.

b) If pure O2 is used instead of air, the solubility of O2 in the fermentation broth increases by a factor of 4.8 (i.e., solubility in water is multiplied by 4.8). Assuming all other parameters remain the same, we can calculate the new gas flow rate required as:

Q = (1)(1 atm)(0.08 mol/L/h)(22.4 L/mol)/(0.21)(4.8) = 0.98 L/h

Substituting this value, and the new concentration of O2 in the gas phase (which is now 5 times higher), we get:

kLa = (0.98/1)(0.02*0.9 - 1.98)/(0.03) = 1.96 h^-1

Therefore, the mass transfer coefficient required if pure O2 is used instead of air is approximately 1.96 h^-1.

answered
User Zwol
by
7.8k points